Custom Lingerie Manufacturer for Women's Intimate Apparel
Lingerie Manufacturer in the USA
Custom Intimate Apparel from 100 Pieces
Sigma Apparel is a leading lingerie manufacturer in the USA producing premium women’s intimate apparel for fashion brands, private label labels, and businesses worldwide. From custom bras, bralettes, and underwire sets to bodysuits, teddies, corsets, and matching two-piece lingerie sets, our cut and sew lingerie manufacturing service covers every style and silhouette with a low minimum order of 100 pieces per design and colour. Whether you are launching a private label lingerie brand, expanding an existing intimate apparel range, or manufacturing custom lingerie for retail or e-commerce, our team manages every detail from specialist fabric sourcing and pattern making through to custom labelling, presentation packaging, and worldwide delivery.
Expert Lingerie Manufacturer with Specialist Intimate Apparel Experience
Lingerie manufacturing requires a level of specialist expertise that general apparel manufacturers cannot provide. The fit precision required in a bra, the delicate handling of lace and sheer fabrics, the elastication techniques for underwire channels and bra straps, the gusset construction in panties and bodysuits, and the overall comfort of every finished piece all demand dedicated intimate apparel production knowledge. Sigma Apparel’s lingerie manufacturing team has extensive experience across all major intimate apparel categories, using dedicated lingerie production equipment and specialist quality standards. Our fabric selection team sources specialist lingerie fabrics including stretch lace, satin, microfibre, mesh, and sheer chiffon, all tested for comfort, elasticity, and colourfastness before production.
We manufacture a full range of women’s lingerie styles: underwire bras, wireless bralettes, sports bras, balconette bras, push-up bras, strapless styles, bra and panty matching sets, high-waist briefs, thongs, G-strings, boyshorts, hipsters, teddies, bodysuits, corsets, garter belts, babydolls, and chemises. For brands building a complete intimate apparel range, our custom underwear manufacturing service covers both men’s and women’s underwear alongside lingerie, and our swimwear manufacturing service is a natural companion for brands targeting the beachwear and resort market.
Custom Lingerie Manufacturing with Full Fabric and Lace Customization
Custom lingerie manufacturing at Sigma Apparel goes beyond choosing a colour and adding a label. Our cut and sew service builds every lingerie piece from raw fabric using a pattern developed specifically for your design, giving you total control over construction details: underwire shape and grade, cup depth and projection, strap width and adjustment mechanism, lace overlay placement, gusset lining, hook and eye specification, and decorative trim positioning. This approach produces a genuinely original garment that reflects your brand’s aesthetic rather than an adapted version of a standard template.
We work with a comprehensive range of lingerie fabrics and trims: stretch lace (soft and rigid), satin, charmeuse, microfibre, mesh, sheer tulle, cotton and jersey for everyday basics, and eco-conscious bamboo and organic cotton for sustainable lingerie lines. Hardware options include branded hook and eye closures, decorative rings and sliders, custom bra clasps, and branded metal charm embellishments. For brands adding print to their lingerie, we offer sublimation printing for satin and polyester fabrics and digital print for sheer or mesh panels. Custom woven labels in the waistband or care label position complete the private label presentation.
Private Label Lingerie Manufacturer for Your Intimate Apparel Brand
Sigma Apparel is a trusted private label lingerie manufacturer for brands that want to sell premium intimate apparel under their own name. We manufacture custom lingerie complete with your woven or printed labels, hangtags, and presentation packaging, all protected under a full non-disclosure agreement. Our private label lingerie manufacturing service is used by DTC women’s fashion brands, luxury lingerie startups, bridal lingerie labels, subscription box services, and boutique intimate apparel retailers across the USA, UK, Canada, Australia, and the UAE.
Presentation packaging for lingerie is as important as the product itself. We offer tissue wrapping, branded satin bags, velvet draw pouches, rigid gift boxes with ribbon, and polybag packaging for e-commerce fulfilment. Our 100-piece MOQ per style and colour makes launching a private label lingerie brand financially accessible at any stage of brand growth. For brands also developing coordinating swimwear and activewear, our swimwear manufacturer and custom leggings services are available under the same production partnership.
Bulk Lingerie Manufacturing for Retailers and Growing Intimate Apparel Brands
Sigma Apparel’s bulk lingerie manufacturing handles orders from 100 pieces to 50,000+ units with consistent quality, consistent sizing, and consistent lace and trim placement at every scale. We work with lingerie retailers building own-label seasonal collections, subscription box services sourcing monthly intimate apparel products, and DTC brands scaling bestselling styles. Our in-house quality assurance team inspects every finished lingerie piece against the approved pre-production sample before packaging, ensuring elastication, lace placement, underwire position, and overall construction meet the standard your customers expect.
For brands building a complete women’s intimates range, we can produce coordinating bra and panty sets, matching bralette and shorts sets, and full lingerie collections across multiple colourways in a single production run. Volume pricing is available for orders of 500 pieces and above per style. Contact our team for a full pricing breakdown specific to your lingerie styles and order volumes. View our portfolio for recent lingerie and intimate apparel manufacturing examples.
Custom Exceptional Lingerie Manufacturing That Ensures Durability & Comfort
Our primary goal is to manufacture every product according to your expectations with an extra comfort level and fitting. We are a high-quality bra designer and manufacturer. We offer unlimited customization options in fabric choices, design, and manufacturing solutions for all kinds of small, medium, and large busts of customers of diverse ages and sizes.
Here at Sigma Apparel, we provide brands and startups with a sample, guaranteeing that the designs and measurements are according to the measurements. Throughout the manufacturing process, we keep our clients updated with the process & quality checks and reports.
Based on your ideas and designs, our team of professionally skilled designers and trained, skillful labor get on a mission to create perfect lingerie that perfectly fits your customer specification and wishes.
Why Choose Sigma Apparel as Your Lingerie Manufacturer?
- Sigma Apparel is the right manufacturer and clothing expert for all your needs. We make everything according to the brand’s requirements, whether private labelling or custom manufacturing. We offer you low cost and complete flexibility for your custom underwear manufacturing.
- While working with us, you don’t need to worry about any technical matters, and we will handle that for you. We pick you up from right where you are. All you need to do is provide us with the sketches, sizing details, and a little explanation of what you expect. We will deliver high-quality intimate apparel to you.
- To avoid the mistakes and mishaps, we advise your clients to provide us with some flexible design so that we can source the fabric and resources from our end that suit them best. We always keep our self-prepared with a backup plan to complete your design and sizing requirements.
- We follow the professional approach of manufacturing mock-ups, tech packs, and sample development to assure you of the bulk production’s high quality. In short, we are all equipped with everything that you need.
The Sigma Apparel
OUR PROCESS
Fabric Selection
Your project manager presents lingerie-specific fabric options: stretch lace, satin, microfibre, mesh, and specialist stretch fabrics, all tested for elasticity, colourfastness, and skin comfort before ordering.
Cut & Sewing
Our specialist lingerie production team cuts and assembles each piece to your approved tech pack, with precise attention to underwire placement, cup construction, gusset lining, strap attachment, and hook and eye positioning.
Customization
Sublimation printing for satin and polyester panels, digital print for mesh and sheer fabrics, lace trim integration, and decorative hardware attachment are all completed in-house to your approved specification.
Labeling
Every lingerie piece receives your custom brand label, care and content label, size label, and country of origin label. For bra and panty sets, labels are placed in both pieces to the same brand guidelines.
Packaging
Finished lingerie is inspected, wrapped in tissue, and presented in your chosen packaging: branded satin pouches, rigid gift boxes, or e-commerce polybags. Full-set and individual piece packaging are both available.
Shipment
Orders ship directly to your address. Lingerie is packed carefully to protect delicate fabrics and lace during transit. Full tracking is provided from production to delivery.
YOUR TRUSTED LINGERIE MANUFACTURER
PREMIUM LINGERIE MANUFACTURING SERVICES
If you are looking for a reliable lingerie manufacturer, custom bra manufacturer, or private label intimate apparel manufacturer USA, The Sigma Apparel provides end-to-end lingerie manufacturing solutions for women’s fashion brands at every stage of growth. From 100 pieces per style with specialist intimate apparel construction expertise.
YOUR QUESTIONS ANSWERED
Frequently Asked Questions (FAQ’s)
Looking to learn more about custom apparel manufacturing for your business? Browse our FAQs:
Sigma Apparel’s minimum order quantity for custom lingerie is 100 pieces per style and colour. This applies to all intimate apparel including bras, panties, bodysuits, teddies, and coordinating sets.
We manufacture underwire bras, wireless bralettes, push-up bras, balconette bras, strapless bras, sports bras, high-waist briefs, thongs, G-strings, boyshorts, hipsters, bodysuits, teddies, corsets, garter belts, babydolls, and chemises.
We work with stretch lace, satin, charmeuse, microfibre, mesh, sheer tulle, organic cotton, modal, and bamboo blends. All lingerie fabrics are tested for elasticity, colourfastness, and skin comfort before entering production.
Yes. We manufacture full private label lingerie with your custom woven labels, care tags, hangtags, and presentation packaging under NDA. Private label lingerie is available from 100 pieces per style for all intimate apparel categories.
Our standard turnaround for custom lingerie is 30 to 35 business days from sample approval to delivery, slightly longer than standard knitwear due to specialist construction requirements. Physical samples are produced within 15 to 20 business days of tech pack approval.
Yes. Matching sets are produced in a single production run with consistent fabric, lace, colour, and trim across both pieces. Full-set packaging in branded boxes or pouches is available as part of our private label service.
Yes. We manufacture bridal lingerie including white and ivory bras, garter belts, bodysuits, and complete bridal lingerie sets with premium lace and satin finishes. Gift packaging and presentation boxes are available.
