Our Cut and Sew Manufacturing Process
We are well versed in handling all stages of production, including designing, product development,
and manufacturing, so you need to stay focused on growing your business.
Pattern
Pattern creation means the process of converting technical drawings into development patterns. The pattern’s measurements are entirely customizable based on your preferences, and we will adjust the changes until the design and fit are perfect.
The goal is to ensure that your clothing’s measurements and cut are consistent across all sizes (S, M, L, XL, etc.) and big apparel manufacturing. Then, we take your idea and turn it into a design that can be cut and sewn.
Finalize your fabric and design
Our cut and sew manufacturer will finalize the materials required for your clothing brand, especially the fabric, trims, and other accessories. After the design completion, we will send you the design we make in the form of a tech pack, and if you are satisfied with the design and measurement detail, we are all good to go for bulk production.
Mockups / Tech Pack
The clothing mockups are typically included in your product’s tech pack. The tech packs make it easier for the manufacturer to understand your design and manufacture the product according to it. The mockup file helps create professional clothing mockups and present your garment/apparel products like every professional clothing line.
Cutting and sewing
Your personalized clothes will be cut and sewed from the fabric you choose according to the pattern you approve. Before being sewn or stitched together, all garment items are sorted by size, color, and number.
Sewing machine operators do the main work in this part. They are given bundles of cut pieces and instructed to sew the same garment section before passing it on to the next department.
Sampling Process
Before we begin the bulk production of your clothing line, we first develop a sample of your product and send it to you. So that you can have an idea about the product you are going to receive in bulk, this method also helps us reduce the number of errors and breaks all the barriers in communication between you and us.
Right after you approve the sample product, we start the bulk production. We go quickly with our whole process so that your product can reach to market faster.
Quality Assurance
We conduct quality checks and report them to the fashion house during the cut and sew manufacturing process. The quality assurance checks include strict follow-ups about our quality process, customer requirements, and ensuring that each product goes through checking 3 to 4 times before the shipment period to satisfy our customer’s requirements.
Packaging
In the last stage, when your product is all prepared and ready for shipment, clothes are folded, tagged, sized, and packaged according to customer demands. Then, to keep the material clean and pressed during shipping, the clothing is manually or automatically packed into protective plastic bags. Lastly, your clothing line is packed into cardboard boxes and shipped to you right at your doorstep.
Sigma Apparel, One-Stop Shop for Your Needs
At Sigma Apparel, cut and sew manufacturers enable you to create fully customized clothes from natural fabric, further stitched to perfection by our experienced and dedicated team. With custom clothing makers, you are free to make every decision about fabric to the final touches
.We create everything from scratch so you can choose various options, cut and sew t-shirts, cut and sew hoodies, cut and sew jeans, and many other items you want to customize. When a brand comes to us with a specific requirement, we can do it no matter How complex it is.
We first learn about the customer’s cut and sew essentials before recommending the best fabrics on the market to satisfy their requirements. Based on their fabric choice, we offer the best selection of printing, and then we design the patterns. After that, the cloth is cut into panels for custom screen printing, embroidery, and sublimation.
The Sigma Apparel
OUR PROCESS
Fabric Selection
Your dedicated representative will initially help you select the best fabric for your product.Cut & Sewing
Once the fabric is selected, it is sent for Cut & Sew processes to make sure that the quality of the product is not compromised at all.
Customization
At this step, all the changes you need in terms of printing, add-ons and changes are done effectively.
Labeling
Once your product is finalized, we make sure that every piece has your label before it is sent to the packaging department.
Packaging
The final product is ironed, folded with care and packed in the baggage of your choice to give it a premium look
Shipment
Once the order is packed and ready, it is sent for shipment to your location with minimum shipping time.
Helping Businesses like yours grow!
PREMIUM CLOTHING MANUFACTURING SERVICES
If you are genuinely looking for professionals in Apparel Designing and custom t-shirt manufactures USA & services,
is the right choice for finest and long-lasting product quality.
